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Maize Cob Ash in Sandcrete Blocks

Investigating maize cob ash as a partial replacement for ordinary Portland cement in sandcrete blocks for non-load-bearing walls.

Kampala, Uganda Sustainable construction Materials engineering
Sandcrete block specimens being prepared during the maize cob ash research

Project overview

The study examines whether ash produced from maize cobs can replace part of the cement used to make sandcrete blocks. It responds to two linked challenges: agricultural-waste management and the cost and environmental impact of cement in affordable construction.

The supplied report describes experimental blocks made with a 1:6 cement-to-sand mix, a water-cement ratio of 0.5, and maize cob ash replacement levels of 0%, 5% and 10% by weight. Specimens were cured for 14 and 28 days before testing.

What the study investigates

Can locally sourced maize cob ash be used as a supplementary cementitious material in sandcrete blocks while maintaining suitable performance for non-load-bearing walls?

Research objectives

Feasibility

Evaluate maize cob ash as a partial cement replacement in sandcrete blocks.

Replacement levels

Compare control, 5% and 10% maize cob ash replacement mixes.

Strength

Assess compressive strength after 14 and 28 days of curing.

Water absorption

Record water-absorption behaviour as part of the reported testing programme.

Reported experimental approach

Maize cob ash

Maize cobs sourced in the Ggaba area of Kampala, dried and burned to produce ash.

Sandcrete blocks

Blocks produced with a 1:6 cement-to-sand mix ratio.

Replacement programme

Ordinary Portland cement replaced at 0%, 5% and 10% by weight.

Curing and testing

Specimens cured for 14 and 28 days and tested for compressive strength.

Results in the supplied report

The following figures are reported in the supplied undergraduate project report and have not been independently verified by CBA.

5.0 MPa

Reported 28-day compressive strength at 5% maize cob ash replacement

2.8 MPa

Reported 28-day compressive strength at 10% maize cob ash replacement

0%, 5%, 10%

Reported maize cob ash replacement levels tested

1:6

Reported cement-to-sand mix ratio

Scope and responsible use

Non-load-bearing scope

The report concerns sandcrete blocks for non-load-bearing walls, not structural applications.

Verification needed

The report is presented as undergraduate research. Its findings should be independently reviewed before specification or wider application.

Circular-material potential

The work explores a possible route to recover value from agricultural residue in construction materials.

Kodok Chol Reng Ajak, researcher on the maize cob ash sandcrete blocks study

Kodok Chol Reng Ajak

Researcher on the maize cob ash sandcrete block study.

Kodokchol786@gmail.com