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EVALUATE THE EFFECT OF PARTIAL REPLACEMENT OF COARSE AGGREGATES WITH CRUMB RUBBER FOR LIGHT WEIGHT CONCRETE

Using recycled tire crumb rubber as a partial coarse-aggregate replacement to create lower-density concrete and give waste tires a useful second life.

Kampala, Uganda Construction Materials 2026
Crumb rubber lightweight concrete research materials

Project Overview

This research studied Grade 15 concrete in which recycled crumb rubber replaced 0%, 7.5%, 15% and 20% of conventional coarse aggregate by weight. It assessed workability, density, compressive strength and water absorption to identify a practical balance between reduced self-weight and construction performance.

Waste tires are persistent; aggregates are resource-intensive.

Used vehicle tires are non-biodegradable and difficult to dispose of, while conventional concrete relies on heavy natural aggregates. Crumb rubber can lower concrete weight and recycle tires, but it can also change strength, porosity and workability. This study identifies the mix levels with the best trade-offs.

Research Objectives

Main Objective

Assess partially replacing coarse aggregate with crumb rubber for lightweight concrete.

Workability

Determine the effect of crumb rubber on fresh concrete slump.

Compressive Strength

Evaluate strength development at each rubber-replacement level.

Optimum Mix

Identify a replacement level with an acceptable balance of strength and reduced density.

Materials Used

Portland Cement

Binder used in the 1:2:4 Grade 15 concrete mix.

Crumb Rubber

Recycled vehicle-tire particles used in place of coarse aggregate.

Natural Aggregates

Fine aggregate and crushed stone for control and comparison mixes.

Clean Water

Mixing water used in the nominal 1:2:4 concrete mix.

Research Methodology

Concrete was prepared and evaluated across increasing crumb-rubber replacement levels under controlled laboratory conditions.

Material Characterisation

Specific gravity, water absorption and grading were measured for crumb rubber.

Mix Proportions

Four mixes contained 0%, 7.5%, 15% and 20% crumb rubber by coarse-aggregate weight.

Specimen Casting

Grade 15 concrete specimens were cast using a 1:2:4 mix ratio.

Curing

Samples were cured and evaluated at 7, 14 and 28 days.

Performance Tests

Slump, density, strength and absorption were assessed for every mix.

Mix Comparison

Strength and density were compared to identify the most practical replacement level.

Research Results

Crumb rubber successfully reduced concrete density, but higher volumes reduced compressive strength substantially.

15%

Best balance of weight reduction and 28-day strength

10.35 MPa

28-day strength at the 15% replacement level

2188 kg/m³

Density at the 15% replacement level

16.85 MPa

28-day control strength

1.310

Specific gravity of crumb rubber

2023 kg/m³

Lowest density measured at higher replacement

Major Findings

Tire-Waste Recovery

Crumb rubber offers a productive destination for recycled vehicle tires.

Reduced Concrete Weight

The lower-density rubber aggregate enabled lightweight concrete behaviour.

15% Was Most Balanced

The 15% mix combined lower density with the strongest modified-concrete result.

Next Steps

Use 15% crumb rubber for lightweight, non-structural applications.
Pre-treat rubber with an alkaline solution or cement slurry to improve bonding.
Use rubberised concrete for pavements, walkways, partition elements and garden slabs.
Study durability and long-term structural performance further.